主要用途
本(ben)機床適用(yong)于(yu)幾何(he)精(jing)度和(he)表面質量要(yao)求高的(de)(de)各(ge)種圓柱體(ti)零件、環形零件的(de)(de)無心(xin)通磨(mo)磨(mo)削,也適用(yong)于(yu)圓錐(zhui)角不大(da)于(yu)3°圓錐(zhui)體(ti)零件和(he)各(ge)種成型旋轉(zhuan)零件的(de)(de)無心(xin)切入磨(mo)削,尤其適用(yong)于(yu)大(da)批量的(de)(de)生產要(yao)求。
Application
This machine can be used for through feed grinding of cylindrical and ring type parts with high accuracy and surface finish and also for plunge feed of taper parts with a taper smaller than 3°and formed parts.It can also be used for mass production.
結構特點
1、砂輪主軸(zhou)采用(yong)懸臂動壓軸(zhou)承(cheng),導輪主軸(zhou)采用(yong)滾動軸(zhou)承(cheng)雙支承(cheng)結構;
2、砂(sha)(sha)輪(lun)(lun)修整器進給(gei)運動(dong)由伺(si)服(fu)電機驅動(dong)滾珠絲桿來實現(xian),導(dao)輪(lun)(lun)修整器、手(shou)動(dong)進給(gei),砂(sha)(sha)、導(dao)輪(lun)(lun)修整器往復運動(dong)均由油(you)缸來實現(xian)
3、導輪主軸驅動用交(jiao)流電機經變頻實(shi)現(xian)無極(ji)調(diao)速
4、機(ji)床主(zhu)進給由伺服電機(ji)經滾珠絲桿(gan)螺母副帶動導輪架進給與補(bu)償
5、電氣采用三菱控制系統(用戶指定(ding))。
Main structural features
1.The grinding wheel spindle adopts the cantilever type dynamic bearing, while reg.wheel spindle is dually supported by the rolling bearing.
2.The servo motor drives the ball-screw to perform feed movement of gri.wheel dresser.Reciprocating Movement of regulating & grinding wheels and Manual feed are achieved by the oil cylinder
3.The erg.Wheel spindle is driven by a AC freq.Conversion motor to achieve a stepless speed-regulation.
4.Reg.Wheelhead feed & comp.is performed by a Servo motor through a ballscrew and nut pair.
5.Mitsubishi control system is adopted.
工作精度
(標準試件Φ20×90mm)
圓度: 0.001mm
圓柱度:0.0015mm
粗(cu)糙度:Ra0.16um
Working accuracy
(Standard testing workpiece Φ20×90mm)
Roundness:0.001mm
Cylindricty: 0.0015mm
Roughness:Ra0.16um
技術參數
Technical Parameter
磨削工件直徑 Dia. Of work to be ground |
5~50mm |
磨削工件長度 Length of work to be ground |
|
通磨 Through feed |
200mm |
切入磨 Plunge-in feed |
145mm |
砂輪規格 Grinding wheel spec. |
P500×150×305mm |
導輪規格 Regulating wheel spec. |
P350×150×177.8mm |
砂輪轉速 Grinding wheel speed |
1330r/min |
導輪轉速(無極) Swivel angle of reg.wheel |
10~290r/min |
導輪回轉角 Swivel angle of reg.wheel |
|
垂直面內 In a vertical plane |
-2°~+7° |
水平面內 In a horizontal plane |
0~+3° |
導輪軸向位移調整量 Axial displancement of reg.wheel |
±5mm |
導輪架小進給值 Min.feed amount of reg.wheelhead |
1μm |
砂輪修整器小進給值 Min.feed amount of gri.wheel dresser |
1μm |
導輪修整器每格進給值 Reg.wheel dresser feed amount per division |
0.01mm |
導輪修整器在水平面內的回轉角 Swivel angle of reg.wheel dresser in a horizontal piane |
-2°~+7° |
導輪修整器金剛占位移調整量 Displacement of reg.wheel dresser diamond |
±15mm |
砂輪與導輪中心連線至托架底面距離 The distance between the centerlines of gri.&Reg.wheels and work rest bottom |
200mm |
砂輪與導輪中心連線至床身底面距離 The distance between the centerlines of gri.&Reg.wheels and bed bottom |
1050mm |
機床總功率 Total power of machine |
22kW |
機床外形尺寸 Overall dimension of machine |
355cm×270cm×200cm |
機床凈重 Net weight of machine |
約5000kg |