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產品展示product
MG1050B高精度無心磨床
High Precision Centerless Grinder

主要用途

本(ben)機床適用(yong)于(yu)幾何(he)精(jing)度和(he)表面質量要(yao)求高的(de)(de)各(ge)種圓柱體(ti)零件、環形零件的(de)(de)無心(xin)通磨(mo)磨(mo)削,也適用(yong)于(yu)圓錐(zhui)角不大(da)于(yu)3°圓錐(zhui)體(ti)零件和(he)各(ge)種成型旋轉(zhuan)零件的(de)(de)無心(xin)切入磨(mo)削,尤其適用(yong)于(yu)大(da)批量的(de)(de)生產要(yao)求。

Application

This machine can be used for through feed grinding of cylindrical and ring type parts with high accuracy and surface finish and also for plunge feed of taper parts with a taper smaller than 3°and formed parts.It can also be used for mass production.

結構特點

1、砂輪主軸(zhou)采用(yong)懸臂動壓軸(zhou)承(cheng),導輪主軸(zhou)采用(yong)滾動軸(zhou)承(cheng)雙支承(cheng)結構;

2、砂(sha)(sha)輪(lun)(lun)修整器進給(gei)運動(dong)由伺(si)服(fu)電機驅動(dong)滾珠絲桿來實現(xian),導(dao)輪(lun)(lun)修整器、手(shou)動(dong)進給(gei),砂(sha)(sha)、導(dao)輪(lun)(lun)修整器往復運動(dong)均由油(you)缸來實現(xian)

3、導輪主軸驅動用交(jiao)流電機經變頻實(shi)現(xian)無極(ji)調(diao)速

4、機(ji)床主(zhu)進給由伺服電機(ji)經滾珠絲桿(gan)螺母副帶動導輪架進給與補(bu)償

5、電氣采用三菱控制系統(用戶指定(ding))。

Main structural features

1.The grinding wheel spindle adopts the cantilever type dynamic bearing, while reg.wheel spindle is dually supported by the rolling bearing.

2.The servo motor drives the ball-screw to perform feed movement of gri.wheel dresser.Reciprocating Movement of regulating & grinding wheels and Manual feed are achieved by the oil cylinder

3.The erg.Wheel spindle is driven by a AC freq.Conversion motor to achieve a stepless speed-regulation.

4.Reg.Wheelhead feed & comp.is performed by a Servo motor through a ballscrew and nut pair.

5.Mitsubishi control system is adopted.

工作精度

(標準試件Φ20×90mm)

圓度:  0.001mm

圓柱度:0.0015mm

粗(cu)糙度:Ra0.16um

Working accuracy

(Standard testing workpiece Φ20×90mm)

Roundness:0.001mm

Cylindricty: 0.0015mm

Roughness:Ra0.16um

技術參數

Technical Parameter

磨削工件直徑
Dia. Of work to be ground
5~50mm
磨削工件長度
Length of work to be ground
通磨
Through feed
200mm
切入磨
Plunge-in feed
145mm
砂輪規格
Grinding wheel spec.
P500×150×305mm
導輪規格
Regulating wheel spec.
P350×150×177.8mm
砂輪轉速
Grinding  wheel speed
1330r/min
導輪轉速(無極)
Swivel angle of reg.wheel
10~290r/min
導輪回轉角
Swivel angle of reg.wheel
垂直面內
In a vertical plane
-2°~+7°
水平面內
In a horizontal plane
0~+3°
導輪軸向位移調整量
Axial displancement of reg.wheel
±5mm
導輪架小進給值
Min.feed amount of reg.wheelhead
1μm
砂輪修整器小進給值
Min.feed amount of gri.wheel dresser
1μm
導輪修整器每格進給值
Reg.wheel dresser feed amount per division
0.01mm
導輪修整器在水平面內的回轉角
Swivel angle of reg.wheel dresser in a horizontal piane
-2°~+7°
導輪修整器金剛占位移調整量
Displacement of reg.wheel dresser diamond
±15mm
砂輪與導輪中心連線至托架底面距離
The distance between the centerlines  of gri.&Reg.wheels and work rest bottom
200mm
砂輪與導輪中心連線至床身底面距離
The distance between the centerlines of gri.&Reg.wheels and bed bottom
1050mm
機床總功率
Total power of machine
22kW
機床外形尺寸
Overall dimension of machine
355cm×270cm×200cm
機床凈重
Net weight of machine
約5000kg