全國銷售與服務熱線無心磨(mo)(mo)床(chuang)，是無需采(cai)用工(gong)件(jian)的(de)樞(shu)軸準確定(ding)位而進行磨(mo)(mo)削的(de)一類數控磨(mo)(mo)床(chuang)，重要由磨(mo)(mo)削沙(sha)輪(lun)片(pian)、調整輪(lun)和(he)工(gong)件(jian)固定(ding)支架三個(ge)機構(gou)構(gou)成，在(zai)這其中磨(mo)(mo)削沙(sha)輪(lun)片(pian)實際擔任磨(mo)(mo)削的(de)工(gong)作上，調整輪(lun)控制(zhi)工(gong)件(jian)的(de)旋轉，并控制(zhi)工(gong)件(jian)的(de)進刀速(su)度，針對工(gong)件(jian)固定(ding)支架乃在(zai)磨(mo)(mo)削時支點工(gong)件(jian)，這三種零件(jian)可有多(duo)(duo)種多(duo)(duo)樣互相(xiang)配合(he)的(de)方法，但停止研磨(mo)(mo)之外，基本概念上邊一樣。
表層缺陷
（1）工(gong)件表層外表粗糙(cao)度(du)(du)(du)(du)較差(cha)。①磨削輪粒(li)度(du)(du)(du)(du)分析過(guo)粗或修(xiu)整(zheng)時(shi)(shi)金剛鉆(zhan)進(jin)刀速(su)度(du)(du)(du)(du)過(guo)快。拆(chai)卸細(xi)粒(li)度(du)(du)(du)(du)的(de)(de)磨削輪，合(he)理選擇修(xiu)整(zheng)速(su)度(du)(du)(du)(du)②導輪傾斜(xie)角(jiao)非常大或傳動比(bi)太(tai)高(gao)，導致工(gong)件圓上速(su)度(du)(du)(du)(du)和軸向進(jin)刀速(su)度(du)(du)(du)(du)加快。降低導輪傾斜(xie)角(jiao)并(bing)降低其速(su)度(du)(du)(du)(du)。③冷凍(dong)液不(bu)清(qing)除或濃度(du)(du)(du)(du)值值不(bu)夠時(shi)(shi)，應拆(chai)卸清(qing)除并(bing)有一定濃度(du)(du)(du)(du)值值的(de)(de)冷凍(dong)液的(de)(de)冷凍(dong)液。
（2）工件表層有燒(shao)傷(shang)①磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)輪粒度(du)(du)分(fen)析太(tai)(tai)細或抗(kang)壓強(qiang)(qiang)度(du)(du)太(tai)(tai)高，應拆卸磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)輪，選用合(he)適的粒度(du)(du)分(fen)析和抗(kang)壓強(qiang)(qiang)度(du)(du)②導(dao)輪傳動比(bi)比(bi)較(jiao)慢及導(dao)輪傾角(jiao)非常大，務必(bi)提(ti)高導(dao)輪傳動比(bi)，降(jiang)低導(dao)輪傾斜角(jiao)度(du)(du)。③磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)太(tai)(tai)多或過小。磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)量小時產生燒(shao)傷(shang)，可(ke)(ke)提(ti)高縱向進(jin)刀(dao)速度(du)(du)；磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)量大時產生燒(shao)傷(shang)，可(ke)(ke)提(ti)高磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)次數。④工件在(zai)通道或進(jin)出口磨(mo)(mo)(mo)去太(tai)(tai)多，導(dao)致燒(shao)傷(shang)或磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)區火焰(yan)集中在(zai)某一個點。適當(dang)(dang)調整導(dao)輪架、擴孔鉆(zhan)和修(xiu)(xiu)整器。⑤磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)輪已鈍，抗(kang)壓強(qiang)(qiang)度(du)(du)太(tai)(tai)高，切(qie)削(xue)(xue)(xue)(xue)液(ye)不(bu)(bu)足或燒(shao)注方法不(bu)(bu)正確(que)修(xiu)(xiu)整磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)輪，拆卸軟(ruan)一級的磨(mo)(mo)(mo)削(xue)(xue)(xue)(xue)輪并且(qie)修(xiu)(xiu)整、提(ti)升切(qie)削(xue)(xue)(xue)(xue)液(ye)量并適當(dang)(dang)掌教。
3）工件表層(ceng)有魚(yu)鱗片(pian)斑及直線奶白色(se)線條(tiao)。①磨(mo)(mo)削(xue)輪不平(ping)衡或(huo)者已磨(mo)(mo)鈍、磨(mo)(mo)削(xue)輪太硬、粒度分(fen)析太細(xi)或(huo)者沒有修整(zheng)好。仔細(xi)平(ping)衡磨(mo)(mo)削(xue)輪，拆卸過軟一級的磨(mo)(mo)削(xue)輪并(bing)進行(xing)修整(zheng)等(deng)②導輪傳(chuan)動(dong)比太高(gao)(gao)。適當(dang)降低(di)導輪傳(chuan)動(dong)比。③工件管理(li)處過高(gao)(gao)，導致晃動(dong)。適當(dang)降低(di)墊塊高(gao)(gao)度。④墊塊彎曲剛(gang)度不足。加厚墊塊并(bing)扭緊(jin)。
4）工(gong)(gong)件(jian)前邊表(biao)層(ceng)切去一塊。流板板顯(xian)出于導(dao)輪，把(ba)流板板向后緩解(jie)壓力一些。（5）工(gong)(gong)件(jian)后端工(gong)(gong)程師表(biao)層(ceng)切去一塊。后擴(kuo)孔鉆顯(xian)出于導(dao)輪表(biao)層(ceng)，將后擴(kuo)孔鉆適(shi)當(dang)的(de)倒退。（6）工(gong)(gong)件(jian)后面表(biao)層(ceng)的(de)有三角形傷口或微(wei)小劃痕。后擴(kuo)孔鉆過時于導(dao)輪表(biao)層(ceng)，將后擴(kuo)孔鉆適(shi)當(dang)前移動。（7）工(gong)(gong)件(jian)管(guan)理處(chu)過高，適(shi)當(dang)降低工(gong)(gong)件(jian)管(guan)理處(chu)高度。
同軸度誤差
1、導(dao)輪(lun)(lun)未修(xiu)圓或(huo)(huo)工(gong)(gong)(gong)作上(shang)很久，已缺失適當(dang)的圖(tu)形模樣，務必修(xiu)整(zheng)圓導(dao)輪(lun)(lun)，修(xiu)完無時(shi)有時(shi)無聲能夠2、磨削(xue)輪(lun)(lun)磨鈍，馬上(shang)修(xiu)整(zheng)磨削(xue)輪(lun)(lun)3、工(gong)(gong)(gong)件(jian)(jian)管(guan)理處高(gao)不(bu)當(dang)，盡量調整(zheng)4、墊塊過薄或(huo)(huo)者墻壁傾斜角(jiao)過大(da)時(shi)，馬上(shang)拆卸墊塊5、工(gong)(gong)(gong)件(jian)(jian)軸向扭矩過大(da)，使工(gong)(gong)(gong)件(jian)(jian)不(bu)能均(jun)勻轉動時(shi)，務必降低(di)導(dao)輪(lun)(lun)傾角(jiao)6、磨削(xue)輪(lun)(lun)或(huo)(huo)導(dao)輪(lun)(lun)平(ping)衡(heng)不(bu)大(da)好，應仔(zi)細平(ping)衡(heng)二輪(lun)(lun)并再度(du)修(xiu)整(zheng)7、前(qian)加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝全過程(cheng)工(gong)(gong)(gong)件(jian)(jian)有橢圓型、菱圓時(shi)，可減少(shao)導(dao)輪(lun)(lun)的打橫切削(xue)用(yong)量，提高(gao)磨削(xue)次(ci)數
光滑度
1、流板板向(xiang)(xiang)導(dao)(dao)輪(lun)(lun)(lun)方向(xiang)(xiang)傾斜，導(dao)(dao)致工件(jian)外側直徑偏小，或者后擴(kuo)孔(kong)鉆(zhan)向(xiang)(xiang)導(dao)(dao)輪(lun)(lun)(lun)方向(xiang)(xiang)傾斜導(dao)(dao)致工件(jian)后面(mian)(mian)直徑偏小，調(diao)(diao)整上下左右擴(kuo)孔(kong)鉆(zhan)，使與(yu)導(dao)(dao)輪(lun)(lun)(lun)封(feng)閉母線垂直面(mian)(mian)，且在同一直線上2、磨(mo)削(xue)輪(lun)(lun)(lun)修整不準確，本身有光滑度，根據工件(jian)光滑度的(de)(de)方向(xiang)(xiang)，調(diao)(diao)整磨(mo)削(xue)輪(lun)(lun)(lun)修整器的(de)(de)角度，再次(ci)修磨(mo)削(xue)輪(lun)(lun)(lun) 3、工件(jian)軸(zhou)線與(yu)磨(mo)削(xue)輪(lun)(lun)(lun)和導(dao)(dao)輪(lun)(lun)(lun)軸(zhou)線不垂直面(mian)(mian)時，應調(diao)(diao)整墊塊上下左右的(de)(de)高(gao)低或者修調(diao)(diao)墊塊 4、磨(mo)削(xue)輪(lun)(lun)(lun)和導(dao)(dao)輪(lun)(lun)(lun)的(de)(de)表層毀(hui)壞時，務必再度修整磨(mo)削(xue)輪(lun)(lun)(lun)和導(dao)(dao)輪(lun)(lun)(lun)
圓柱度誤差
工(gong)件有(you)同軸(zhou)度誤差是(shi)因為在磨削整(zheng)個過(guo)程中，工(gong)件管理處(chu)的實(shi)際運動軌跡偏位基礎知識運動軌跡直(zhi)線，工(gong)件在平(ping)面(mian)圖旋轉(zhuan)及導輪(lun)修整(zheng)不(bu)正確(que)等應更具備具體情況進(jin)行修整(zheng)，例如(ru)磨削輪(lun)過(guo)軟，毀壞不(bu)均勻，理應提(ti)高修整(zheng)次(ci)(ci)數(shu)或者(zhe)提(ti)高磨削次(ci)(ci)數(shu)
屁(pi)股大形或腰鼓形
1.工(gong)(gong)件導致(zhi)屁(pi)股大形(xing)①流板(ban)板(ban)均(jun)側重于磨(mo)削輪(lun)一側，工(gong)(gong)件進(jin)入或公布磨(mo)削地域時呈傾斜狀(zhuang)況，磨(mo)削輪(lun)端(duan)角將工(gong)(gong)件正中間磨(mo)去較(jiao)多。調整上下左右擴孔鉆至適(shi)當(dang)位置②導輪(lun)修(xiu)(xiu)整呈中間凹下去狀(zhuang)，進(jin)到法(fa)磨(mo)削時磨(mo)削輪(lun)修(xiu)(xiu)整中間突起，均(jun)導致(zhi)工(gong)(gong)件呈屁(pi)股大形(xing)。適(shi)當(dang)修(xiu)(xiu)調導輪(lun)和磨(mo)削輪(lun)，消除(chu)凹凸(tu)情況
2.工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)導(dao)致(zhi)腰(yao)(yao)鼓(gu)形(xing)①上(shang)下(xia)(xia)左(zuo)右擴孔(kong)鉆均側重于導(dao)輪(lun)，工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)傾(qing)斜進到(dao)磨(mo)(mo)削(xue)(xue)(xue)(xue)區，使(shi)前(qian)(qian)邊(bian)磨(mo)(mo)去(qu)較多(duo)(duo)；工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)將要(yao)公(gong)布磨(mo)(mo)削(xue)(xue)(xue)(xue)區的(de)情況(kuang)下(xia)(xia)，使(shi)后(hou)(hou)端(duan)工(gong)(gong)(gong)(gong)(gong)程師磨(mo)(mo)去(qu)較多(duo)(duo)。需適(shi)(shi)當(dang)調整上(shang)下(xia)(xia)左(zuo)右擴孔(kong)鉆。②前(qian)(qian)、后(hou)(hou)擴孔(kong)鉆均低于導(dao)輪(lun)內(nei)螺紋表(biao)(biao)層，工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)進到(dao)磨(mo)(mo)削(xue)(xue)(xue)(xue)區的(de)情況(kuang)下(xia)(xia)。會被(bei)導(dao)輪(lun)將其前(qian)(qian)邊(bian)外伸，使(shi)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)向磨(mo)(mo)削(xue)(xue)(xue)(xue)輪(lun)傾(qing)斜；當(dang)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)退出磨(mo)(mo)削(xue)(xue)(xue)(xue)地域時，也會使(shi)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)傾(qing)斜，尾部向磨(mo)(mo)削(xue)(xue)(xue)(xue)輪(lun)翹(qiao)起，使(shi)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)兩側磨(mo)(mo)去(qu)較多(duo)(duo)，呈腰(yao)(yao)鼓(gu)形(xing)。應適(shi)(shi)當(dang)調修前(qian)(qian)、后(hou)(hou)擴孔(kong)鉆，使(shi)其不少于導(dao)輪(lun)內(nei)螺紋表(biao)(biao)層。③導(dao)輪(lun)表(biao)(biao)層修整成中間(jian)凸(tu)起或磨(mo)(mo)削(xue)(xue)(xue)(xue)輪(lun)表(biao)(biao)層修整成中間(jian)凹下(xia)(xia)去(qu)（進到(dao)磨(mo)(mo)法磨(mo)(mo)削(xue)(xue)(xue)(xue)），均使(shi)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)碾碎腰(yao)(yao)鼓(gu)形(xing)。表(biao)(biao)層修調二輪(lun)，消除(chu)導(dao)輪(lun)和磨(mo)(mo)削(xue)(xue)(xue)(xue)輪(lun)表(biao)(biao)層的(de)凹凸(tu)情況(kuang)。
疑難問題
1：運(yun)(yun)(yun)行(xing)前檢(jian)查機(ji)(ji)械設備周邊狀況，機(ji)(ji)地上(shang)不能置放物品(pin)，工件置放整(zheng)齊。2：運(yun)(yun)(yun)行(xing)前檢(jian)查泊(bo)(bo)箱停車場是否(fou)(fou)一切正(zheng)常(chang)(chang)(chang)，致冷儲儲水(shui)箱水(shui)位(wei)(wei)線(xian)線(xian)，沙(sha)輪(lun)片(pian)及導輪(lun)與(yu)可(ke)(ke)用刀(dao)片(pian)的間隙是否(fou)(fou)一切正(zheng)常(chang)(chang)(chang)，是否(fou)(fou)有工作(zuo)上(shang)物或者(zhe)臟污在加工中心(xin)中。3：運(yun)(yun)(yun)行(xing)前檢(jian)查電(dian)(dian)源總(zong)開(kai)(kai)(kai)關是否(fou)(fou)可(ke)(ke)靠，明(ming)確防(fang)(fang)護罩安全(quan)(quan)防(fang)(fang)護是否(fou)(fou)有效。4：打(da)開(kai)(kai)(kai)開(kai)(kai)(kai)關電(dian)(dian)源電(dian)(dian)路，運(yun)(yun)(yun)作(zuo)四柱(zhu)液壓(ya)機(ji)(ji)電(dian)(dian)源總(zong)開(kai)(kai)(kai)關，觀察加工中心(xin)液壓(ya)表的壓(ya)力高低是否(fou)(fou)一切正(zheng)常(chang)(chang)(chang)，接著看各泊(bo)(bo)鏡(jing)及各泊(bo)(bo)管處是否(fou)(fou)有機(ji)(ji)油排過。5：運(yun)(yun)(yun)行(xing)前沙(sha)輪(lun)片(pian)，導輪(lun)修整(zheng)座盡量(liang)清洗干凈整(zheng)潔，泊(bo)(bo)杯里滿油油。6：運(yun)(yun)(yun)行(xing)前盡量(liang)依安全(quan)(quan)性安全(quan)(quan)操作(zuo)規程對作(zuo)業員進(jin)行(xing)培訓學習，使之把握既定目標操作(zuo)流(liu)程。7：上(shang)述明(ming)確準確后，可(ke)(ke)以運(yun)(yun)(yun)行(xing)。8：打(da)開(kai)(kai)(kai)主開(kai)(kai)(kai)關電(dian)(dian)源電(dian)(dian)路調(diao)(diao)至ON位(wei)(wei)置。9：打(da)開(kai)(kai)(kai)四柱(zhu)液壓(ya)機(ji)(ji)電(dian)(dian)源總(zong)開(kai)(kai)(kai)關到(dao)ON位(wei)(wei)置。10：查看液壓(ya)傳動系統(tong)系統(tong)軟件泊(bo)(bo)鏡(jing)，汽車油表穩定后，可(ke)(ke)以開(kai)(kai)(kai)啟砂，導輪(lun)。11：沙(sha)輪(lun)片(pian)、導輪(lun)運(yun)(yun)(yun)作(zuo)一切正(zheng)常(chang)(chang)(chang)后，再開(kai)(kai)(kai)啟離心(xin)式水(shui)泵，調(diao)(diao)整(zheng)到(dao)合(he)適(shi)出水(shui)量(liang)。12：調(diao)(diao)機(ji)(ji)試磨1-3件工件，先檢(jian)測工件規格型(xing)號(hao)，外觀，將調(diao)(diao)機(ji)(ji)品(pin)放入調(diao)(diao)機(ji)(ji)盒內。
